Synthesis of single-wall carbon nanotubes by reduction of oxide solid solutions
Ch. Laurent, E. Flahaut, A. Peigney, R. R. Bacsa, A. RoussetCarbon nanotubes are prepared by a catalytic method based on the reduction of solid solutions between a non-reducible oxide (Al2O3, MgO, MgAl2O4) and transition metal (Fe, Co, Ni) oxide(s). The reduction in H2-CH4 produces very small transition metal nanoparticles at a relatively high temperature. The decomposition of CH4 over the freshly formed metal (alloy) nanoparticles prevents their further growth thus resulting in a very strong proportion of SWNTs and small MWNTs (2-3 walls). The best results are obtained using Co or Fe/Co alloy as a catalyst. In addition to electron microscopy, a method has been developed in order to characterize the materials at a macroscopical level. It is possible to prepare dense materials from the CNTs-metal-oxide powders or to separate the CNTs from the metal and oxide grains. This catalytic route offers a great potential for scaling-up.
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